Manufacturing Intelligence Partner
Manufacturing
Excellence.
Engineered.
Thiravex partners with factories globally to improve performance, achieve compliance, and deploy intelligent automation — from the shop floor to the boardroom.
The Problem
Every factory has
the same problems.
They have existed for years. Accepted as normal. Every problem you ignore is money leaving your factory every single shift.
Quality Losses
Rejection rates normalized. Scrap treated as routine. OEM customers threatening to pull contracts. Root cause undetected on the production floor for months.
Zero Visibility
Managers making decisions on yesterday's paper reports. No real-time view of what is happening on each line, each shift, each machine.
Compliance Pressure
IATF 16949 and ISO 9001 demanded by every OEM customer. Documentation exists on paper. Practice on the floor is a different story.
Unplanned Breakdowns
Critical machines failing with no warning. Entire shifts lost. No maintenance schedule. Only reactive fixing after the damage is done.
Energy Waste
High energy bills with no visibility. Idle machines consuming power. No tracking, no benchmarks, no reduction targets. Pure money drain every month.
No Process Discipline
Operators trained on how, never on why. No understanding of root cause. The same problem returns every week because nothing is fixed permanently.
What We Do
One partner.
Complete transformation.
We combine hands-on engineering expertise with proprietary AI software. Not one or the other. Both.
Consulting & Compliance
We walk your factory floor, identify exactly what is costing you money, and fix it. From manufacturing health checks to full IATF 16949 and ISO 9001 certification support.
- →Manufacturing Health Check — 1 day floor audit
- →IATF 16949 & ISO 9001 certification
- →Factory Training — operators to managers
- →China+1 supply chain readiness
PEC AI Platform
Our proprietary factory intelligence software. Upload your data. Get precise answers. Know exactly what is costing you money and how to stop it.
- →250+ statistical process analyses
- →Real-time alerts via WhatsApp & email
- →AI chat — ask any factory question
- →Auto-generated quality documents
Industrial Technology
Automation and intelligent systems deployed after we understand your factory deeply. Built to last — not just to demo well.
- →Vision Inspection System
- →Predictive Maintenance System
- →Energy Monitoring System
- →PLC, SCADA, MES System Integration
Management Contracts
When a factory is struggling — Thiravex takes partial operational control, embeds our team inside, and runs the performance improvement from within.
- →Thiravex team embedded in operations
- →Performance-based engagement model
- →Revenue share — fully aligned incentives
- →Full operational accountability
Automated Reporting
Daily shift reports, weekly MIS, monthly summaries — all generated automatically. Management gets accurate data in real time, not the next day on paper.
- →Automated shift & daily reports
- →Process automation for repetitive tasks
- →Real-time management dashboards
- →Zero manual data entry
PEC AI Platform
Your factory's
intelligence engine.
Most factories run on gut feeling and paper reports. PEC AI changes that — turning your production data into precise, actionable answers with the depth of a senior process engineer, available around the clock.
OEE
72.4%
Target: 85%
Cpk
0.89
Min: 1.33
Rejection
3.2%
Target: <0.5%
Availability
91.2%
Target: 95%
Defects Today
142
vs 38 yesterday
Rejection Trend — Last 12 Shifts
Defect Pareto — Top Causes
AI Root Cause Analysis — High Priority
Spindle 2 bearing preload deviation detected since Shift B Monday. Rejection rate increased 340% over 5 shifts. Current cost: ₹8.4L/month. Recommended action: Recalibrate spindle bearing preload to 0.02mm. Estimated fix time: 45 minutes. Schedule during next planned downtime.
Statistical Process Analysis
Over 250 analyses run automatically on your production data. Cp, Cpk, OEE, control charts across every line and product.
AI Chat Interface
Ask any question about your factory data in plain language. Get precise, data-backed answers with root cause and corrective action instantly.
Real-Time Alerts
WhatsApp and email the moment a process goes out of control. Fix problems before they become customer complaints.
Financial Impact Visibility
Every problem translated into exact money lost. Not vague recommendations — specific numbers that drive decisions.
Automated Documentation
8D reports, control plans, SOPs, audit checklists generated automatically. What used to take days takes minutes.
Supplier Quality Tracking
Monitor incoming material quality from every supplier. Know exactly which supplier is causing which problem on your line.
“We are not consultants who leave.
We are partners who stay.”
Why Thiravex
Different by
design.
7,541
IATF certified factories in India
500+
Factories in Tamil Nadu corridor
20–30%
Average rejection rate reduction
Floor First Approach
Every engagement starts on the production floor — not in a boardroom. We walk every line, talk to every operator, and understand your factory before we recommend anything.
Consulting & Technology Together
Most consultants give reports and leave. Most technology companies don't know factory floors. Thiravex does both — hands-on expertise and proprietary AI software working as one.
Results Measured in Money Saved
We measure success in money saved, rejections reduced, and uptime gained. Every engagement begins with a baseline and ends with a number that shows exactly what changed.
Long-Term Operations Partner
We grow with your factory. From a one-day health check to managing your entire operation — Thiravex covers every function a factory needs to perform at its highest level.
Industries We Serve
Get In Touch
Let's start
with your factory.
Book a free 30-minute consultation. We will tell you exactly where your factory is losing money before you spend a single rupee with us.
Feroz — Founder & CEO
Thiravex Manufacturing Solutions
feroz@thiravex.com
Response within 24 hours
Chennai, Tamil Nadu, India
Serving factories globally